Mazak SYNCREX 32/9X
Key Specifications
Tool Capacity
max bar capacity
main spindle speed
main spindle power
sub spindle speed
sub spindle power
Overview
The Mazak SYNCREX 32/9X is the flagship of the 32 mm SYNCREX range, combining 32 mm (1.260 in) bar capacity with 9 axes of control and true 5-axis contouring capability. The X designation signifies the B-axis milling spindle that enables simultaneous 5-axis interpolation, bridging the gap between Swiss-type precision turning and multi-tasking machining for complex larger parts. This machine sits between the 25/9X and 38/9X, offering the 5-axis Swiss capability at a bar size that accommodates larger medical implants, hydraulic manifolds, and aerospace fittings.
The main spindle delivers 7.5 kW (10 hp) at 7,000 RPM through a collet system accepting bar stock up to 32 mm diameter. The sub-spindle provides 5.5 kW (7.5 hp) at 7,000 RPM for back-working operations and part pickup. The powerful spindle package handles aggressive cutting in stainless steel, titanium, and Inconel at 32 mm diameters. The guide bushing is removable for non-guide-bushing mode.
What distinguishes the 32/9X is its 5-axis contouring capability through the B-axis milling spindle. This enables true simultaneous 5-axis interpolation for complex contoured surfaces, undercuts, and compound-angle features that conventional Swiss machines cannot produce. The 32 mm bar capacity combined with 5-axis capability opens up complex orthopedic implants, aerospace fittings, and hydraulic manifold work. Typical configurations include 25-30 tool positions.
The MAZATROL SmoothG CNC control supports both conversational programming for standard Swiss operations and full 5-axis G-code for complex contoured features. The machine weighs approximately 4,000 kg (8,818 lb) with a footprint of roughly 3.1 x 1.6 meters. Competitors include the Citizen M32-VIII, Star SB-20R Type G, and Tornos SwissDECO 36. New machines price between $300,000 and $440,000.
Full Specifications
| Parameter | Value |
|---|---|
| Max Bar Capacity | 32 mm (1.260 in) |
| Main Spindle Speed | 7,000 RPM |
| Main Spindle Power | 7.5 kW (10 hp) |
| Sub Spindle Speed | 7,000 RPM |
| Sub Spindle Power | 5.5 kW (7.5 hp) |
| Number Of Axes | 9 axes |
| Five Axis Contouring | Yes (B-axis milling) |
| Guide Bushing | Yes (removable) |
| Tool Stations | 25-30 positions (fixed and rotary) |
| Live Tooling | Yes (with B-axis) |
| Max Machining Length | 280 mm (11.02 in) |
| Machine Weight | 4,000 kg (8,818 lb) |
| CNC Control | MAZATROL SmoothG CNC |
| Max Machining Diameter | Φ1.5" |
| Max Spindle Speed | 8000 min-1(rpm) |
| Tool Capacity | 39 |
Specifications sourced from mazak.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 9-axis configuration with true 5-axis contouring through B-axis milling enables complex contoured surfaces and undercuts at the versatile 32 mm bar capacity
- 7.5 kW main spindle provides the power needed for aggressive cutting in stainless steel, titanium, and Inconel at 32 mm bar diameters
- 32 mm bar capacity with 5-axis opens up complex medical implants, aerospace fittings, and hydraulic manifold work beyond the 25 mm class
- B-axis on the milling spindle enables compound-angle drilling, contoured surface milling, and undercut features directly in the Swiss-type cycle
- MAZATROL SmoothG supports both conversational programming for standard operations and full 5-axis G-code for complex contoured work
- Eliminates secondary milling operations by completing complex parts in a single Swiss-type cycle with 5-axis contouring capability
Limitations
- 5-axis contouring requires advanced CAM software (Esprit, GibbsCAM, or similar) and skilled programmers beyond standard Swiss expertise
- 7,000 RPM spindle speed is lower than smaller SYNCREX models, limiting surface speed on smaller-diameter features within the 32 mm range
- Starting price near $300K is significantly above the 32/7 and 32/8 models with the 5-axis capability adding substantial cost
- Larger 3.1 x 1.6 meter footprint and 4,000 kg weight take more floor space than conventional Swiss machines in this bar range
Best For
Frequently Asked Questions
01
Base SYNCREX 32/9X configurations start around $300,000. Fully equipped machines with bar feeder, parts catcher, high-pressure coolant, full live tooling complement, and B-axis milling setup run $380,000-$440,000. The 5-axis capability commands a premium over the standard 32/8 and 32/9 models.
02
Both share 9-axis 5-axis contouring with B-axis milling. The 38/9X has larger 38 mm bar capacity and slightly more tool positions but costs more and takes more floor space. The 32/9X is better suited when parts fit within the 32 mm bar capacity, as it costs less and has a smaller footprint. Choose the 38/9X only when parts exceed 32 mm diameter.
03
For standard Swiss operations, MAZATROL conversational programming handles most turning, drilling, and simple milling. For 5-axis contouring, dedicated CAM software is required. Esprit (by Hexagon), GibbsCAM, and SOLIDCAM all support the SYNCREX platform. Post processor development may be needed for the 9-axis configuration with B-axis.
04
For bar-fed parts up to 32 mm diameter, the 32/9X can genuinely replace a small multi-tasking machine while adding Swiss-type rigidity and precision. The 5-axis milling and 9 axes of control bridge the gap between Swiss-type and multi-tasking. However, for parts requiring heavy milling, large work envelopes, or chucked operations on larger diameters, a dedicated multi-tasking machine remains the better choice.
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