Mazak INTEGREX i-200 NEO
Key Specifications
Tool Capacity
max machining diameter
max machining length
chuck size
bar capacity
main spindle speed
Overview
The Mazak INTEGREX i-200 NEO is the latest generation of the best-selling INTEGREX i-200, bringing the full suite of NEO-series upgrades to the mid-range multi-tasking workhorse. The NEO generation introduces MAZATROL SmoothAi CNC with Ai Thermal Shield, a redesigned compact milling spindle head, and a front-mounted tool magazine.
The i-200 NEO runs an 8-inch chuck with a maximum machining diameter of 600 mm (23.62 in) and maximum machining length of 590 mm (23.22 in). The Y-axis provides 210 mm (8.27 in) of travel. The main turning spindle delivers 22 kW (30 hp) at 5,000 RPM. The milling spindle operates at 12,000 RPM standard (20,000 RPM optional) through an HSK-A63 interface with 18.5 kW (25 hp).
The B-axis swings 240 degrees (-30 to +210 degrees) with roller cam drive and 0.0001-degree resolution. Combined with continuous C-axis rotation, the i-200 NEO can attack complex geometries from virtually any angle. The standard 36-tool ATC handles most jobs, with 72 and 110-tool options.
Compared to the previous i-200, the NEO delivers measurably better thermal stability through real-time Ai Thermal Shield monitoring. Rapids remain at 50 m/min on X and Z axes.
The i-200 NEO competes with the DMG Mori CTX beta 1250 TC 2nd Generation, Okuma Multus B250II, and Nakamura-Tome JX-250. New machines start around $300,000 with production-ready configurations running $370,000-$450,000.
Full Specifications
| Parameter | Value |
|---|---|
| Max Machining Diameter | Φ26.38" |
| Max Machining Length | 59.80" |
| Chuck Size | 12" |
| Bar Capacity | 65 mm (2.56 in) |
| Main Spindle Speed | 5,000 RPM |
| Main Spindle Power | 22 kW (30 hp) |
| Milling Spindle Speed | 12,000 RPM (20,000 RPM optional) |
| Milling Spindle Power | 18.5 kW (25 hp) |
| Milling Spindle Taper | HSK-A63 |
| B Axis Range | 240 degrees (-30 to +210) |
| B Axis Resolution | 0.0001 degrees |
| Y Axis Travel | 11.81" |
| Tool Capacity | 36 tools standard (72 or 110 optional) |
| Rapid Traverse Xz | 50 m/min (1,969 ipm) |
| Rapid Traverse Y | 40 m/min (1,575 ipm) |
| CNC Control | MAZATROL SmoothAi CNC |
| Thermal Compensation | Ai Thermal Shield |
| Machine Weight | 9,200 kg (20,282 lb) approx. |
| 12000 Min 1standard | 12 kW (16 HP) (40% ED) |
| 185 Kw | i-200 NEO series |
| 24 Kw | i-250 NEO, i-350 NEO, i-450 NEO series |
| 12000 Min 1option | 24 kW (32 HP) (40% ED) |
| 20000 Min 1option | 24 kW (32 HP) (40% ED) |
Specifications sourced from mazak.com — verified 2026-03-28
Strengths & Limitations
Strengths
- NEO generation SmoothAi with Ai Thermal Shield provides measurably better dimensional stability
- HSK-A63 milling spindle at 18.5 kW and 12,000 RPM delivers true machining center performance
- 8-inch chuck with 65 mm bar capacity covers the mid-range sweet spot for aerospace, medical, and job shop work
- 240-degree B-axis with 0.0001-degree resolution enables complex angular features
- Redesigned compact milling head reduces interference zones, expanding the effective work envelope
- Mazak extensive North American support from Florence, KY ensures fast parts and service
Limitations
- 590 mm maximum machining length is shorter than the previous i-200 at 1,011 mm; consider the i-250 NEO
- Starting at $300K, the NEO commands a premium over used previous-generation i-200 machines
- 5,000 RPM main turning spindle trails competitors offering 6,000+ RPM for small-diameter work
- Programming complexity requires experienced multi-tasking programmers
Best For
Frequently Asked Questions
01
SmoothAi CNC with Ai Thermal Shield, redesigned compact milling head, and front-mounted tool magazine. Base i-200 NEO has shorter machining length (590 mm vs 1,011 mm).
02
Base starts around $300,000. Production-ready setups run $370,000-$450,000.
03
Both are mid-range 5-axis mill-turn machines. Mazak offers SmoothAi. DMG Mori offers CELOS. Performance specs are broadly comparable.
04
The i-250 NEO offers larger diameter (670 vs 600 mm), longer length (up to 1,519 mm), and more Y-axis (300 vs 210 mm). Both use 8-inch chucks.
Videos
Yamazaki Mazak Corporation [English]
Mazak North America
Mazak North America
Mazak North America
John Hart
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