Mazak INTEGREX i-100 NEO
Key Specifications
Tool Capacity
max machining diameter
max machining length
chuck size
main spindle speed
main spindle power
Overview
The Mazak INTEGREX i-100 NEO is the latest generation of the compact INTEGREX i-100 multi-tasking platform, bringing the NEO series upgrades to the smallest machine in the INTEGREX i-series lineup. The NEO generation features the MAZATROL SmoothAi CNC with Ai Thermal Shield for active thermal compensation, a redesigned compact milling spindle head with reduced interference, and a front-mounted tool magazine for faster tool access and setup.
The i-100 NEO runs a 6-inch chuck with a maximum machining diameter of 600 mm (23.62 in) and maximum machining length of 590 mm (23.22 in). The Y-axis provides 210 mm (8.27 in) of travel for off-center milling operations. The main turning spindle delivers 18.5 kW (25 hp) at 5,000 RPM through an A2-5 spindle nose. The milling spindle operates at up to 12,000 RPM standard (20,000 RPM optional) through an HSK-A40 interface, providing full machining center capability.
The B-axis swings 240 degrees (-30 to +210 degrees) with roller cam drive and 0.0001-degree indexing resolution, enabling true 5-axis simultaneous machining. The standard ATC holds 36 tools with magazine options up to 72 tools.
Compared to the previous-generation i-100, the NEO delivers improved thermal stability during long multi-tasking cycles through the Ai Thermal Shield system. The compact milling head design reduces interference zones, expanding the effective work envelope.
The i-100 NEO competes with the DMG Mori NTX 1000 2nd Generation, Okuma Multus B200II, and Nakamura-Tome JX-200. New machines start around $290,000 with production-ready configurations running $350,000-$420,000.
Full Specifications
| Parameter | Value |
|---|---|
| Max Machining Diameter | Φ26.38" |
| Max Machining Length | 59.80" |
| Chuck Size | 12" |
| Main Spindle Speed | 5,000 RPM |
| Main Spindle Power | 18.5 kW (25 hp) |
| Milling Spindle Speed | 12,000 RPM (20,000 RPM optional) |
| Milling Spindle Power | 11 kW (15 hp) |
| Milling Spindle Taper | HSK-A40 |
| B Axis Range | 240 degrees (-30 to +210) |
| B Axis Resolution | 0.0001 degrees |
| Y Axis Travel | 11.81" |
| Tool Capacity | 36 tools standard (72 optional) |
| Rapid Traverse Xz | 50 m/min (1,969 ipm) |
| CNC Control | MAZATROL SmoothAi CNC |
| Thermal Compensation | Ai Thermal Shield |
| Machine Weight | 7,200 kg (15,873 lb) approx. |
| 12000 Min 1standard | 12 kW (16 HP) (40% ED) |
| 185 Kw | i-200 NEO series |
| 24 Kw | i-250 NEO, i-350 NEO, i-450 NEO series |
| 12000 Min 1option | 24 kW (32 HP) (40% ED) |
| 20000 Min 1option | 24 kW (32 HP) (40% ED) |
Specifications sourced from mazak.com — verified 2026-03-28
Strengths & Limitations
Strengths
- NEO generation SmoothAi CNC with Ai Thermal Shield actively compensates for thermal drift, maintaining tight tolerances on long multi-tasking cycles
- Compact 6-inch chuck platform provides full 5-axis mill-turn capability in a smaller footprint than the i-200 NEO
- 240-degree B-axis with roller cam drive and 0.0001-degree resolution enables complex angular milling and drilling
- Front-mounted tool magazine improves setup ergonomics and reduces tool change time
- 12,000 RPM HSK-A40 milling spindle delivers true machining center performance
- Redesigned compact milling head reduces interference zones, expanding the effective work envelope
Limitations
- 590 mm maximum machining length limits the i-100 NEO to short-to-medium parts
- HSK-A40 milling spindle taper is smaller than HSK-A63 on larger INTEGREX models
- 6-inch chuck restricts the machine to small-to-medium workpieces
- Starting at $290K, requires consistent complex multi-tasking work to justify
Best For
Frequently Asked Questions
01
SmoothAi CNC with Ai Thermal Shield, redesigned compact milling head, and front-mounted tool magazine. Larger 600 mm max diameter and 210 mm Y-axis.
02
Base starts around $290,000. Production-ready setups run $350,000-$420,000.
03
Yes, with proper tooling. The 18.5 kW main spindle provides adequate torque for titanium turning.
04
The i-100 NEO uses 6-inch chuck with HSK-A40 and 590 mm length. The i-200 NEO uses 8-inch chuck with HSK-A63 and more milling power.
Videos
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