Mägerle MFP 100

$1,000,000 - $1,500,000+ Updated 2026-03-16

Key Specifications

X Travel

1000 mm

Y Travel

900 mm

Z Travel

750 mm

Max Spindle

12000 /min

Tool Capacity

68 positions

Table Size

1000 x 750 mm

Overview

The Mägerle MFP 100 is the large-format variant of Mägerle's Multi-Function Platform grinding center series, offering a 1,000 mm working zone to accommodate the largest aerospace structural components, long turbine blade arrays, vane segments, and complex precision assemblies that exceed the capacity of smaller grinding centers. With the same 5-axis simultaneous capability and modular spindle architecture as the MFP 50, the MFP 100 extends the platform to handle parts in the 600–1,000 mm range that would otherwise require purpose-built long-table surface grinders without the multi-axis flexibility.

At the heart of the MFP 100 is Mägerle's B-axis swiveling spindle head — the feature that distinguishes the MFP series from conventional surface grinders. The spindle head rotates continuously from vertical (face grinding) through horizontal (cylindrical and profile grinding) to orientations beyond 90°, allowing the grinding wheel to approach every feature of a complex workpiece at the optimal angle. Combined with the X, Y, Z linear axes and a C-axis rotary table rated for workpieces up to 800 kg, the MFP 100 can complete what would otherwise be five or six separate grinding operations in a single clamping.

The MFP 100's spindle system scales appropriately for large-part grinding, with options up to 60 kW to provide the power density needed for heavy material removal on large aerospace alloy components. The machine's structural foundation — a thermally stabilized polymer concrete bed with actively controlled temperature — maintains geometric accuracy across the full 1,000 mm working zone as the machine transitions from rough grinding to finish grinding operations within the same cycle.

This is one of the largest and most capable CNC grinding centers available from any manufacturer. Pricing starts above $1,000,000 and can exceed $1,500,000 depending on spindle configuration, automation level, and auxiliary equipment. Competition comes from a very short list: the Blohm Profimat MT (multi-technology), certain Makino grinding configurations, and custom grinding cells from specialized integrators.

Full Specifications

Parameter	Value
Working Zone X	1,000 mm (39.4 in)
Working Zone Y	600 mm (23.6 in)
Working Zone Z	600 mm (23.6 in)
Rotary Table Diameter	800 mm (31.5 in)
Max Workpiece Weight	800 kg (1,760 lb)
Cnc Axes	5-axis simultaneous (X, Y, Z, B swivel, C rotary)
B Axis Swivel Range	0° to 105°
Grinding Spindle Power	Up to 60 kW (80.5 HP)
Max Wheel Peripheral Speed	80 m/s
Max Grinding Wheel Diameter	300 mm
Positioning Accuracy	±1 µm (linear axes)
Dressing System	CNC diamond form roll (motorized), single-point diamond
Machine Base	Polymer concrete with active thermal stabilization
CNC Control	Siemens 840D sl with Mägerle MFP software suite
Automation Interface	PROFINET/PROFIBUS, robot cell, zero-point pallet systems
X-Axis Travel	1000 mm
Y-Axis Travel	900 mm
Z-Axis Travel	750 mm
Max Spindle Speed	12000 /min
Spindle Motor Power	50 kW
Table Size	1000 x 750 mm
Tool Capacity	68 positions
Max Grinding Wheel Width	100 mm
Swiveling Range A	150 °
Swiveling Range B	360 °

Specifications sourced from maegerle.com — verified 2026-03-28

Strengths & Limitations

Strengths

1,000 mm working zone accommodates the largest aerospace structural components, long blade arrays, and extended vane segments that no smaller grinding center can handle in a single setup
5-axis simultaneous grinding with B-axis swivel consolidates multiple grinding operations — flat, profile, cylindrical, and angular — into one clamping, eliminating reclamping errors on large precision parts
Up to 60 kW spindle power enables aggressive roughing of large aerospace alloy parts, maximizing throughput on high-material-removal operations before transitioning to finish grinding in the same cycle
Active thermal stabilization of the full machine structure maintains geometric accuracy across the 1,000 mm working zone regardless of cycle length or ambient temperature variation

Limitations

Price exceeding $1,000,000 positions the MFP 100 as a capital investment only accessible to aerospace OEMs, large Tier 1 suppliers, and well-funded precision grinding specialists
Machine footprint and weight require substantial facility preparation — reinforced floors, thermal conditioning of the grinding cell, and crane access for installation are standard requirements at this scale
Fully utilizing the MFP 100's 5-axis capability requires advanced CAM programming skills and significant process development investment for each new part family

Best For

Aerospace prime contractors and large Tier 1 suppliers grinding major structural components — wing attachment fittings, large turbine cases, fan frames — where no other grinding center provides sufficient working volume Gas turbine manufacturers producing complete vane segment arrays and large blisk assemblies that require multiple grinding operations on components in the 600–900 mm range Government defense laboratories and aerospace research facilities requiring the highest level of grinding process capability and flexibility for next-generation component development Large precision contract grinders serving aerospace and energy industries who need a single machine to consolidate a broad range of large-format grinding work

Frequently Asked Questions

01 What is the largest workpiece the MFP 100 can accommodate?

The MFP 100 can accommodate workpieces up to approximately 1,000 mm in the X direction, 600 mm in Y and Z, and weighing up to 800 kg including the fixture and workpiece combined. These dimensions make it suitable for large fan frame segments, turbine cases, structural aerospace forgings, and complete vane arrays. The 800 mm rotary table supports the heaviest components with the C-axis providing continuous rotational positioning.

02 How is the MFP 100 similar to and different from the MFP 50?

Both machines share the same fundamental architecture: polymer concrete base, B-axis swiveling spindle head, C-axis rotary table, modular spindle system, and Siemens 840D sl control with Mägerle's MFP software. The MFP 100 scales the working zone to 1,000 mm (vs. 500 mm), the rotary table to 800 mm (vs. 500 mm), the workpiece weight to 800 kg (vs. 250 kg), and the maximum spindle power to 60 kW (vs. 30 kW). The MFP 100 is not simply a bigger version — it is structurally heavier throughout to maintain the same rigidity and accuracy standards at double the scale.

03 Can the MFP 100 be used for non-aerospace applications?

Yes, though the economics typically only make sense for high-value production. The MFP 100 is occasionally used for large die and mold work (particularly in the automotive stamping and forging industries), energy sector component grinding (turbine discs, bearing races for wind turbines), and large precision tooling. The machine's flexibility makes it adaptable to any large precision grinding application, but its price means the applications must justify the capital cost.

04 What dressing systems are available on the MFP 100?

The MFP 100 supports CNC motorized form dressing with diamond form rolls for profiling the grinding wheel to complex shapes, single-point diamond dressing for flat and simple profiles, and rotary dressing with controlled speed ratio for consistent wheel conditioning. The dressing unit is integrated into the machine CNC and can execute dressing cycles automatically based on grinding time, number of cycles, or in-process gauging feedback — all without operator intervention.

05 What is the lead time for ordering a Mägerle MFP 100?

Based on industry norms for machines in this price and complexity range, lead times for a new MFP 100 are typically 12–24 months from order to delivery. The machine is custom-configured to each customer's requirements, including spindle specifications, automation interfaces, coolant system, and accessories. Customers should initiate the specification and ordering process 18–24 months before their planned production start date to allow for machine delivery, installation, commissioning, and process qualification.