INDEX G250
Key Specifications
Max. turning diameter
Max. turning length
Bar capacity
Main spindle speed
Main spindle power
Main spindle torque
Overview
The INDEX G250 is a high-precision mill-turn machine designed for the complete machining of complex, medium-sized rotational components. Combining powerful turning with full 5-axis milling capability, the G250 addresses demanding applications in aerospace, energy, and medical device manufacturing where multiple setups traditionally inflate cycle times and introduce cumulative positional error.
At the heart of the G250 is a B-axis milling spindle capable of full continuous interpolation, allowing angled holes, compound contours, and off-center features to be cut without re-fixturing. The main spindle delivers high torque at low RPM for heavy turning passes, while a synchronous sub-spindle enables backside operations to be completed in the same cycle. This combination reduces part handling, shortens overall lead time, and virtually eliminates the tolerance stack-up associated with multi-machine routings.
INDEX engineers the G250 around a thermally stable cast iron base with integrated linear guideways and precision ballscrews. The machine's tool magazine holds up to 80 tools as standard, supporting complex programs with extensive tool variety. A high-pressure coolant system (optional up to 120 bar) assists chip evacuation and extends tool life in difficult-to-machine alloys such as titanium and Inconel.
The G250 runs on INDEX's iXpanel touchscreen interface atop a FANUC or Siemens platform, and integrates with INDEX's Virtual Machine simulation software for offline program validation before cutting the first chip. For manufacturers seeking to consolidate turning, milling, drilling, and thread whirling into a single process, the G250 represents a highly capable platform.
Full Specifications
| Parameter | Value |
|---|---|
| Max. Turning Diameter | 250 mm |
| Max. Turning Length | 600 mm |
| Bar Capacity | 65 mm |
| Main Spindle Speed | 5,000 rpm |
| Main Spindle Power | 37 kW |
| Main Spindle Torque | 350 Nm |
| Sub-Spindle Speed | 5,000 rpm |
| Sub-Spindle Power | 22 kW |
| B-Axis Milling Spindle Speed | 12,000 rpm |
| B-Axis Milling Power | 22 kW |
| B-Axis Swivel Range | −30° / +210° |
| Tool Magazine Capacity | 80 tools (standard) |
| Rapid Traverse (X/Z/Y) | 40 / 40 / 20 m/min |
| CNC Control | FANUC 31i-B5 / Siemens 840D sl |
| Machine Weight | approx. 14,000 kg |
| Guest Name | Dietary Restriction |
| David | None |
| Bob | None |
| Nancy | None |
| Mary | Vegetarian |
| Formula | Formula Output |
| Index | 3 |
| Goal | Formula |
| Find Marys Dietary Restriction | =INDEX(A1:D6, MATCH("Mary", A1:A6, 0), MATCH("Dietary Restriction", A1:D1, 0)) |
| Find Who Is At Table Number 2 | =INDEX(A1:D6, MATCH(2, D1:D6, 0), MATCH("Guest Name", A1:D1, 0)) |
Strengths & Limitations
Strengths
- Full B-axis continuous interpolation enables complex 5-axis milling without re-fixturing
- Sub-spindle completes all operations in a single setup, eliminating tolerance stack-up
- Large 80-tool magazine supports highly complex programs with diverse tooling
- High-pressure coolant option (up to 120 bar) extends tool life in titanium and Inconel
- INDEX Virtual Machine simulation software enables safe offline program validation
Limitations
- High capital cost compared to standard turning centers or basic mill-turns
- Programming complexity for full 5-axis mill-turn cycles requires experienced CAM operators
- Large machine footprint demands significant floor space and adequate foundation preparation
Best For
Frequently Asked Questions
01
The G250 incorporates a full B-axis milling spindle with continuous interpolation, allowing it to perform true 5-axis simultaneous milling operations — angled bores, helical features, and complex contours — that a standard turret-based live tool lathe cannot achieve. Combined with the sub-spindle, it functions as a complete machining center for complex rotational parts.
02
The B-axis on the G250 swivels from −30° to +210°, providing the angular flexibility needed to machine undercuts, angled faces, and radial features in a single setup without operator intervention.
03
The standard tool magazine on the G250 holds 80 tools. Expanded magazine configurations are available for programs requiring a larger variety of tooling, particularly relevant for complex aerospace or medical part families run in a lights-out environment.
04
Yes. The G250's high main spindle torque, rigid construction, and optional high-pressure coolant system (up to 120 bar through-spindle) make it well suited for difficult alloys including titanium (Ti-6Al-4V), Inconel 718, and stainless steels. The B-axis spindle also supports thread whirling for bone screws and other medical fasteners in these materials.
05
Yes. INDEX Virtual Machine is a dedicated offline simulation tool that replicates the G250's kinematics, tooling, and CNC control environment. It allows programmers to verify and optimize programs before running them on the machine, reducing setup time and eliminating costly collisions or scrap on expensive workpieces.
Videos
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Community Discussions
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Links to community discussions. Summaries are editorial — visit the original thread for full context.




