DN Solutions FM 200 5AX LINEAR
Key Specifications
X Travel
Y Travel
Z Travel
Max Spindle
Spindle Taper
Tool Capacity
Overview
The DN Solutions FM 200 5AX LINEAR is an ultra-high-speed, high-precision 5-axis machining center built around linear motor drives and a screaming 42,000 RPM spindle. This isn't your typical production 5-axis — it's a precision instrument designed for micro-machining, ultra-fine finishing, and small complex components where surface finish and accuracy matter more than raw material removal rate.
Axis travel is compact at 200 x 340 x 300 mm (7.9 x 13.4 x 11.8 in) on X/Y/Z, with a 200 mm (7.9 in) diameter rotary table. This machine isn't trying to swallow large parts. It's purpose-built for small, intricate workpieces — think medical micro-implants, watch components, electronic connectors, precision optics mounts, and dental prosthetics.
The 42,000 RPM spindle delivers 10 kW (13.4 hp) and 6.5 Nm of torque through an HSK-E40 taper. Those numbers tell you exactly what this machine is: a high-speed finisher, not a roughing platform. The HSK-E40 interface is standard in the micro-machining world for its concentricity and balance characteristics at extreme RPMs. At 42K, you're running micro endmills at surface speeds that produce mirror-like finishes without secondary polishing.
Linear motor drives on all axes eliminate the backlash, stick-slip, and thermal growth associated with ballscrew systems. That translates to sub-micron positioning accuracy and mirror-smooth axis reversals that show up directly in surface finish quality. Direct-drive motors on the rotary axes complete the picture — there's no mechanical drivetrain between the motor and the axis on any axis of this machine.
The symmetrical gantry structure uses anti-vibration materials to keep the machine thermally and dynamically stable during high-speed operation. A 24-tool magazine provides adequate capacity for micro-machining jobs. The Heidenhain controller is standard — the right choice for this class of precision work, with its native support for spline interpolation and high-speed contouring cycles.
At 7,000 kg (15,432 lb) in a compact 2,225 x 1,972 mm (87.6 x 77.6 in) footprint, the FM 200 5AX LINEAR packs heavy mass into a small package. That mass-to-travel ratio helps suppress vibration at the microscopic level. This machine competes with platforms from Kern, Roders, and Yasda in the ultra-precision 5-axis segment.
Full Specifications
| Parameter | Value |
|---|---|
| X-Axis Travel | 200 mm (7.9 in) |
| Y-Axis Travel | 340 mm (13.4 in) |
| Z-Axis Travel | 300 mm (11.8 in) |
| Rotary Table Diameter | 200 mm (7.9 in) |
| Max Spindle Speed | 42,000 RPM |
| Spindle Taper | HSK-E40 |
| Spindle Torque | 6.5 Nm (4.8 ft-lbs) |
| Spindle Motor Power | 10 kW (13.4 hp) |
| Tool Capacity | 24 |
| Drive Type | Linear motors (all linear axes) |
| CNC Control | Heidenhain |
| Machine Dimensions | 2,225 x 1,972 x 2,375 mm (87.6 x 77.6 x 93.5 in) |
| Machine Weight | 7,000 kg (15,432 lb) |
| Max Spindle Speed | 42000 r/min |
| X Axis Travel Distance | 200 mm |
| Y Axis Travel Distance | 340 mm |
| Metric | IMPERIAL |
| Travels | X-Axis Travel DistanceY-Axis Travel DistanceZ-Axis Travel Distance |
| Main Spindle | Max. Spindle SpeedMax. Spindle PowerMax. Spindle TorqueTool Taper |
| Table | Rotary Table Diameter |
| Tool Storage Capacity | No. of tool station |
| Dimensions | LengthHeightWidthWeight |
| Favorites | FM 200/5AX linear |
Specifications sourced from dn-solutions.com — verified 2026-03-28
Strengths & Limitations
Strengths
- 42,000 RPM spindle delivers surface speeds that produce mirror-like finishes on micro-features without secondary polishing
- Linear motor drives on all axes eliminate backlash, thermal growth, and stick-slip for sub-micron positioning accuracy
- Symmetrical gantry structure with anti-vibration materials provides exceptional dynamic stability at extreme speeds
- Heidenhain controller is the industry standard for precision 5-axis contouring with native spline interpolation
- 7,000 kg mass in a compact footprint gives an extreme mass-to-travel ratio for vibration suppression
- Direct-drive rotary axes complete the zero-backlash drivetrain for true precision on all five axes
- HSK-E40 taper optimized for micro-machining with outstanding concentricity and balance at high RPMs
Limitations
- 200 mm X-travel severely limits part size — this is strictly a micro and small-part machine
- 6.5 Nm spindle torque means no roughing capability — dedicated roughing machines are needed for larger stock removal
- Linear motor drives require specialized maintenance and are more expensive to service than ballscrew systems
- HSK-E40 tooling ecosystem is smaller and more expensive than standard CAT 40 or HSK-A63 tooling
- Price puts it in the same range as larger 5-axis machines — you're paying for precision, not envelope
Best For
Frequently Asked Questions
01
New FM 200 5AX LINEAR pricing typically ranges from $500,000 to $750,000. The linear motor drives, 42K spindle, Heidenhain controller, and precision construction put it in the premium ultra-precision segment. It's priced similarly to competing platforms from Kern and Roders.
02
Linear motors eliminate every mechanical component between the motor and the axis carriage — no ballscrew, no coupling, no bearings that wear. That means zero backlash, no thermal growth from friction, and no stick-slip at direction reversals. The result is positioning accuracy and surface finish quality that ballscrew machines can't match at high speeds.
03
It excels at aluminum, brass, copper, titanium alloys (for medical), plastics, and graphite. The 6.5 Nm torque limits it to light cuts in hardened steels — you'll typically use it for finishing passes rather than roughing. Micro-milling in ceramics and tungsten carbide is also possible with appropriate tooling.
04
Both target the ultra-precision micro-machining segment. The FM 200 offers higher spindle speed (42K vs Kern's typical 36-50K options) and linear motor drives. Kern machines are well-established in this niche with excellent thermal management. The FM 200 offers competitive performance at a potentially lower price point from a larger manufacturer.
05
For most micro-machining jobs, 24 tools is adequate. Micro-machining operations typically use fewer tool types than conventional 5-axis work — you might run a job with 8-12 different micro endmills plus a few drills. The small HSK-E40 tools take up minimal magazine space.
Videos
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