DMG Mori Wasino G 100|480

$220,000 - $350,000 Updated 2026-03-19

Key Specifications

Max Workpiece ⌀

285 mm (11.2 in)

max workpiece length

280 mm (11 in)

max bar diameter

38 mm (1.5 in)

x axis travel

480 mm (18.9 in)

z axis travel

285 mm (11.2 in)

thermal displacement cold start

0.05 µin (diameter)

Overview

The DMG Mori Wasino G 100|480 is a super-high-precision flat tooling CNC turning center with extended 480 mm X-axis travel, handling workpieces up to 285 mm (11.2 in) diameter and 280 mm (11 in) length. This is the long-stroke variant of the G 100 platform, providing significantly more X-axis range than the G 100|300 for complex facing, profiling, and multi-tool configurations.

The machine processes bar stock up to 38 mm (1.5 in) diameter. The 480 mm (18.9 in) X-axis travel and 285 mm (11.2 in) Z-axis travel provide a generous work envelope for medium-sized precision components. The extended X-stroke is particularly valuable for parts that require full-diameter facing operations or setups with multiple flat tooling positions spread across the X-axis.

Wasino's sub-micron precision platform delivers cold-start thermal displacement of 0.05 microinches on diameter with circularity of 0.01 microinches. These precision numbers are achieved through the symmetrical bed structure, induction-hardened horizontal slideways integrated into the cast iron bed, and flat tooling with zero turret indexing error.

The rigid bed with low center of gravity and cast iron construction provides superior damping for vibration-sensitive finishing operations. The induction-hardened slideways offer both precision and durability for long-term production accuracy. The Fanuc control provides standard G-code programming.

The G 100|480 is the go-to choice in the Wasino G 100 family when the application demands both sub-micron precision and the flexibility of extended X-axis travel. Production shops machining optical components, precision hydraulic valves, and aerospace bearing surfaces will appreciate the combination of accuracy and work envelope. Specs sourced from DMG Mori published data.

Full Specifications

Parameter	Value
Max Workpiece Diameter	285 mm (11.2 in)
Max Workpiece Length	280 mm (11 in)
Max Bar Diameter	38 mm (1.5 in)
X Axis Travel	480 mm (18.9 in)
Z Axis Travel	285 mm (11.2 in)
Thermal Displacement Cold Start	0.05 µin (diameter)
Circularity	0.01 µin
Bed Design	Symmetrical flat tooling
Slideway Type	Induction-hardened horizontal, integrated in bed
Bed Material	Cast iron with superior damping
Center Of Gravity	Low
CNC Control	Fanuc
Machine Type	Flat tooling turning center
285 Mm	11.2 in.
280 Mm	11 in.
38 Mm	1.5 in.
480 Mm	18.9 in.
Customer Benefits	Functionality - Selection of the cycle by pressing the associated key on the operating panel

Specifications sourced from us.dmgmori.com — verified 2026-03-28

Strengths & Limitations

Strengths

480 mm X-axis travel provides extended range for complex facing operations and multi-tool flat tooling configurations
Sub-micron precision with 0.05 µin thermal displacement and 0.01 µin circularity for the most demanding applications
Induction-hardened horizontal slideways integrated in cast iron bed deliver both precision and long-term durability
285 mm workpiece diameter handles a broad range of medium-sized precision components
Low center of gravity design minimizes vibration for superior surface finish on finishing passes
Symmetrical bed structure maintains balanced thermal behavior across extended production cycles

Limitations

Extended X-axis travel increases the machine footprint compared to the more compact G 100|300
38 mm bar capacity limits automated bar-fed production to smaller diameter stock
Premium pricing for ultra-high precision is justified only when sub-micron tolerances are required by the application
Flat tooling configuration offers fewer tool positions than conventional multi-station turret machines

Best For

Optical component manufacturers needing sub-micron accuracy with extended X-axis flexibility for complex profiles Precision hydraulic valve production where extended X travel accommodates multiple flat tooling positions Aerospace bearing surface and seal face machining requiring ultra-tight roundness specifications Medical device manufacturers producing larger implant components with sub-micron geometric tolerances Production shops that need the G 100 precision platform with more X-axis travel than the 300 mm variant provides

Frequently Asked Questions

01 When should I choose the G 100|480 over the G 100|300?

Choose the G 100|480 when your parts require full-diameter facing on 285 mm workpieces, when your flat tooling setup needs more positions spread along the X-axis, or when the 300 mm X-axis travel of the G 100|300 is insufficient for your tooling layout. The additional X travel adds cost and footprint.

02 What is the difference between the G 100|480 and G 100M|480?

The G 100M|480 adds milling capability (the M designation) to the same 480 mm X-stroke platform. If your parts require off-center milling, drilling, or tapping in addition to precision turning, the M variant adds those capabilities. The standard G 100|480 focuses on turning operations.

03 How do induction-hardened slideways compare to linear guides?

Induction-hardened slideways provide superior damping and geometric accuracy compared to linear guides. They absorb cutting vibration better, resulting in better surface finish. Linear guides offer faster rapid traverse. For precision production turning, the slideway advantage in accuracy typically outweighs the speed advantage of linear guides.

04 Can the G 100|480 run bar-fed production?

Yes, with the 38 mm bar capacity. Standard bar feeders from LNS, IEMCA, and FMB are compatible. The 285 mm swing diameter serves chucked work, while bar feeding handles smaller-diameter high-volume production parts.