DMG Mori DMC 100 u FD duoBLOCK

$750,000 - $1,200,000 Updated 2026-03-19

Key Specifications

X Travel

1,000 mm (39.4 in)

Y Travel

1,250 mm (49.2 in)

Z Travel

1,000 mm (39.4 in)

Spindle Taper

HSK-A100

Tool Capacity

Up to 453 tools (wheel magazine)

Rapid Traverse

60 m/min (2,362 ipm)

Overview

The DMG Mori DMC 100 u FD duoBLOCK is the mid-range workhorse of the duoBLOCK 5-axis platform with integrated mill-turn capability. The FD (FreeDrive) designation means this machine combines full simultaneous 5-axis milling with turning operations on the same setup, eliminating the need for a separate lathe for parts with both prismatic and rotational features. Travel of 1,000 x 1,250 x 1,000 mm (39.4 x 49.2 x 39.4 in) provides a generous work envelope for medium-to-large aerospace structural components, mold cavities, and energy sector parts.

The duoBLOCK split-column construction with three guide ways per axis on the Y-axis delivers the rigidity needed to push spindle power hard in titanium and Inconel without chatter. The powerMASTER motor spindle delivers 77 kW (103 hp) with 1,000 Nm (738 ft-lb) of torque through HSK-A100, while the optional 5X torqueMASTER gear spindle pushes to 1,800 Nm (1,328 ft-lb) for the most demanding roughing operations in superalloys and hardened steel.

Workpiece capacity reaches 1,000 mm (39.4 in) diameter, 1,600 mm (63 in) height, and 2,000 kg (4,409 lb) in standard milling mode or 1,600 kg (3,527 lb) in FD mill-turn mode. The DirectDrive rotary table provides the speed and torque for turning operations at up to 500 RPM, enabling facing, OD turning, boring, and grooving without re-chucking. The tool magazine holds up to 453 tools in the wheel magazine configuration with chip-to-chip tool change time of 5.6 seconds.

Water-cooled feed drives on all linear axes and the Spindle Growth Sensor (SGS) maintain thermal stability through extended production runs. Machine availability is rated at 95%. Control options include SIEMENS SINUMERIK ONE or HEIDENHAIN TNC7, both with CELOS X integration. A compact rotating pallet changer comes standard, enabling parallel setup for higher spindle utilization.

The DMC 100 u FD duoBLOCK sits between the DMC 80 U and DMC 125 U in the lineup. Shops stepping up from the DMC 80 U gain 200 mm of additional X-travel and significantly higher workpiece weight capacity. For shops that do not need the FD turning capability, the DMC 100 U (non-FD) variant is available at a lower price point.

Full Specifications

Parameter	Value
X-Axis Travel	1,000 mm (39.4 in)
Y-Axis Travel	1,250 mm (49.2 in)
Z-Axis Travel	1,000 mm (39.4 in)
Max Workpiece Diameter	1,000 mm (39.4 in)
Max Workpiece Height	1,600 mm (63.0 in)
Max Table Load	2,000 kg (4,409 lb) milling / 1,600 kg (3,527 lb) FD
Spindle Motor Power	77 kW / 103 hp (powerMASTER)
Spindle Torque	1,000 Nm / 738 ft-lb (powerMASTER)
Torquemaster Torque	1,800 Nm / 1,328 ft-lb (5X torqueMASTER)
Spindle Taper	HSK-A100
Directdrive Table Speed	Up to 500 RPM
Tool Capacity	Up to 453 tools (wheel magazine)
Tool Change Time	5.6 seconds chip-to-chip
Rapid Traverse Rate	60 m/min (2,362 ipm)
Machine Availability	95%
Coolant System	Water-cooled feed drives, SGS spindle compensation
CNC Control	SIEMENS SINUMERIK ONE / HEIDENHAIN TNC7 with CELOS X
1000 Mm	39.4 in.
1250 Mm	49.2 in.
1600 Mm	63 in.
2000 Kg	4409.2 lbs.
Customer Benefits	User Interface
1600 Kg	3527.4 lbs.

Specifications sourced from us.dmgmori.com — verified 2026-03-28

Strengths & Limitations

Strengths

FD mill-turn capability eliminates a separate lathe operation for parts with both prismatic and rotational features, reducing setup time and floor space
1,000 x 1,250 x 1,000 mm travel envelope accommodates medium-to-large aerospace structural parts and mold cavities
PowerMASTER spindle at 1,000 Nm and torqueMASTER option at 1,800 Nm handle aggressive roughing in titanium, Inconel, and hardened steel
2,000 kg table load in milling mode supports heavy workpieces including large forgings and castings
453-tool wheel magazine enables complex multi-feature parts and diverse job shop work without operator intervention
Standard pallet changer enables parallel setup for higher spindle utilization in production environments

Limitations

Entry price above $750K requires consistent high-value workpiece production to justify the capital investment
FD configuration reduces table load from 2,000 kg to 1,600 kg -- heavy workpieces requiring only milling should use the non-FD variant
HSK-A100 tooling investment is substantial compared to shops standardized on HSK-A63 or CAT-40
Machine weight and footprint demand reinforced foundations and significant floor space commitment

Best For

Aerospace manufacturers machining medium-to-large structural components requiring combined 5-axis milling and turning in one setup Mold and die shops producing large injection mold cavities and forging dies with complex 3D contours Energy sector manufacturers machining turbine components, valve bodies, and compressor housings Job shops stepping up from the DMC 80 U duoBLOCK to handle larger workpieces and heavier cutting parameters Production cells requiring automated pallet-changed 5-axis mill-turn machining with high spindle utilization

Frequently Asked Questions

01 What does a DMG Mori DMC 100 u FD duoBLOCK cost?

New machines typically fall in the $750,000 to $1,200,000 range depending on spindle selection, tool magazine size, control choice, and automation options. The FD mill-turn option adds approximately $50,000-$80,000 over the non-FD variant.

02 What is the difference between the DMC 100 U and DMC 100 u FD?

The FD variant adds turning capability via the DirectDrive rotary table spinning at up to 500 RPM. This enables facing, OD turning, boring, and grooving on the same setup as 5-axis milling. The trade-off is a reduction in max table load from 2,000 kg to 1,600 kg in FD mode.

03 How does it compare to the DMC 80 U duoBLOCK?

The DMC 100 U FD gains 200 mm of X-travel (1,000 vs 800 mm), increases Y-travel to 1,250 mm (vs 1,050 mm), and boosts table load to 2,000 kg (vs 1,400 kg). The larger envelope and higher capacity handle bigger aerospace and mold work that outgrows the DMC 80 U.

04 Which spindle should I choose?

The powerMASTER motor spindle at 1,000 Nm is the all-around pick for mixed material work. The 5X torqueMASTER gear spindle at 1,800 Nm is purpose-built for heavy roughing in titanium and Inconel and adds turning capability. High-speed spindle options at 15,000-20,000 RPM suit aluminum-intensive aerospace work.