Bystronic Xpert Pro 150
Key Specifications
Pressing Force
Bending Length
Distance Between Uprights
Throat Depth
Open Height
Ram Stroke
Overview
The Bystronic Xpert Pro 150 is Bystronic's flagship intelligent press brake, combining 150 tons of pressing force with advanced adaptive bending technology to deliver automated, repeatable bending on complex parts without extensive operator intervention. It represents the premium tier of Bystronic's press brake lineup and is designed for fabricators who need high throughput, tight angular tolerances, and the ability to run challenging part programs with minimal setup time.
At the core of the Xpert Pro 150's capability is Bystronic's Adaptive Crowning system, which continuously measures and compensates for table deflection across the full bending length. Combined with the optional Optical Angle Measurement (OAM) system — which uses laser measurement to verify the actual bend angle after each stroke — the machine achieves closed-loop angular accuracy without operator measurement checks. This is critical for high-mix production where switching between materials and thicknesses is constant.
The machine's ByVision Bending HMI provides graphical 3D bend simulation, step-by-step operator guidance for tool setup, and direct connectivity to BySoft 7 for program import and production scheduling. The Xpert Pro 150 supports Bystronic's Xact Scan feature for automatic detection of material thickness deviations before each bend, further reducing the risk of scrap on expensive or difficult-to-source materials.
For shops processing structural steel, stainless weldments, aluminum enclosures, or precision sheet metal assemblies requiring consistent ±0.3° angular accuracy across production runs, the Xpert Pro 150 delivers industrial-grade adaptive bending in a highly accessible package. It competes directly with TRUMPF's TruBend 5000 series and Amada's HG series press brakes at a similar price and capability level.
Full Specifications
| Parameter | Value |
|---|---|
| Pressing Force | 150 tons (1,500 kN) |
| Bending Length | 3,100 mm |
| Distance Between Uprights | 2,550 mm |
| Throat Depth | 420 mm |
| Open Height | 530 mm |
| Ram Stroke | 200 mm |
| Back Gauge Axes | 5 axes (X, R, Z1, Z2, X5) |
| Approach Speed | 200 mm/s |
| Working Speed | 1–15 mm/s (programmable) |
| Return Speed | 200 mm/s |
| Angular Accuracy | ±0.3° with Optical Angle Measurement |
| Control | Bystronic ByVision Bending |
| Drive Type | Servo-hydraulic |
| Machine Weight | approximately 12,000 kg |
Specifications sourced from bystronic.com — verified 2026-03-28
Strengths & Limitations
Strengths
- Adaptive Crowning system continuously compensates for table deflection, delivering consistent angles along the full 3,100 mm bending length
- Optional Optical Angle Measurement provides closed-loop angular accuracy to ±0.3° without operator measurement stops
- Xact Scan automatic material thickness detection reduces scrap risk when processing variable-thickness or certified structural materials
- ByVision Bending HMI offers 3D simulation and step-by-step tool setup guidance, significantly reducing programming time for complex parts
- 5-axis back gauge with Z1/Z2 independent axes enables precise part positioning for asymmetric and complex bending sequences
Limitations
- Premium pricing over Bystronic's Xpert series adds $50,000–$100,000 for adaptive features that smaller shops may not fully utilize
- 150-ton capacity is limiting for heavy plate fabrication above 12 mm mild steel — larger Xpert Pro 320 or competitors required
- Service contract costs and Bystronic proprietary software requirements add to total cost of ownership over the machine lifecycle
Best For
Frequently Asked Questions
01
OAM uses laser sensors integrated into the press brake to measure the actual bend angle after each stroke, then automatically adjusts the ram depth for the next hit to achieve the target angle. This closed-loop system eliminates manual measurement stops and maintains angular accuracy even as the material springback changes with temperature, material batch, or thickness variation.
02
The Xpert Pro adds Adaptive Crowning, the Optical Angle Measurement option, and Xact Scan material thickness detection compared to the standard Xpert. These features target higher-precision applications and high-mix production environments where manual compensation is insufficient. The Xpert Pro also features an upgraded ByVision Bending HMI with enhanced 3D simulation.
03
The Xpert Pro 150 comes standard with a 5-axis back gauge including X (front-to-back), R (height), Z1 and Z2 (independent left-right positioning), and X5. The independent Z1/Z2 axes allow the back gauge fingers to be positioned asymmetrically for complex parts, a significant advantage on high-mix bending programs.
04
Yes. BySoft 7 includes full offline programming capability for the Xpert Pro 150, including 3D part unfolding, bend sequence optimization, tool selection, and program transfer to the machine. This allows programming to happen off the machine floor, reducing the time the machine is occupied with setup rather than production.
05
The Xpert Pro 150 uses Bystronic's standard precision-ground tooling system, compatible with standard European-style tooling (Promecam/Wila style) and Bystronic's own tooling portfolio. Optional automatic tool clamping is available to speed manual tool changes.
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