LVD Easy-Form 3100/135 CNC Press Brake
Key Specifications
Bending Force
Working Length
Throat Depth
Stroke
Open Height
Back Gauge Axes
Overview
The LVD Easy-Form 3100/135 is a CNC hydraulic press brake built around LVD's proprietary Easy-Form Laser adaptive bending technology. With 3,100 mm of working length and 1,350 kN (135 tonnes) of bending force, the machine targets mid-to-large fabrication operations that need repeatable angular accuracy on materials with variable springback characteristics — including high-strength steel, stainless steel, and aluminium alloy. The Easy-Form system eliminates trial bends by measuring and correcting angles in real time, drastically reducing scrap and rework on high-value material.
The Easy-Form Laser sensor is integrated directly into the machine's lower die area, measuring the actual bend angle as the punch descends without interrupting the production cycle. The TOUCH-B CNC control receives the measurement and dynamically adjusts stroke depth to hit the programmed target angle. This closed-loop process means that even the first part off a new setup meets specification, a significant advantage when running small batches of expensive or difficult materials.
LVD's CADMAN-B offline programming software works seamlessly with the Easy-Form machine, allowing operators to create, simulate, and optimise bend programs entirely off the machine floor. The 6-axis back gauge provides rapid, accurate workpiece positioning, and the machine's tool management system supports WILA or equivalent European tooling standards. Hydraulic crowning is included to maintain angle uniformity across the 3,100 mm bed.
The Easy-Form 3100/135 is a well-proven machine in industries such as aerospace component fabrication, elevator and lift panel production, food processing equipment, and any sector where material consistency cannot be guaranteed and rework costs are high. LVD's Belgian engineering and manufacturing heritage gives the machine a strong reputation for reliability and long service life.
Full Specifications
| Parameter | Value |
|---|---|
| Bending Force | 1,350 kN (135 tonnes) |
| Working Length | 3,100 mm |
| Throat Depth | 400 mm |
| Stroke | 180 mm |
| Open Height | 500 mm |
| Back Gauge Axes | 6-axis (X, R, Z1, Z2, X5, R2) |
| Control System | LVD TOUCH-B CNC with Easy-Form Laser adaptive bending |
| Machine Weight | Approx. 16,500 kg |
Strengths & Limitations
Strengths
- Integrated Easy-Form Laser delivers real-time angle correction without stopping the cycle
- Eliminates trial bends, reducing scrap on high-value and springback-prone materials
- CADMAN-B offline programming maximises productive machine time
- 6-axis back gauge for complex multi-reference part positioning
Limitations
- Adaptive bending system adds cost premium over standard hydraulic press brakes
- Laser sensor requires periodic calibration and clean working environment
- 135-tonne capacity limits use on thick plate forming applications
Best For
Frequently Asked Questions
01
A standard press brake relies on pre-programmed stroke depth values calculated from material parameters — if the actual material differs from the nominal specification, the angle will be wrong. Easy-Form Laser physically measures the angle as the bend forms and adjusts stroke depth in the same cycle, compensating automatically for material thickness variation, hardness variation, and springback differences between sheets.
02
The Easy-Form 3100/135 is compatible with WILA New Standard and equivalent European press brake tooling. LVD also supports Trumpf-style and older European tooling with appropriate adapters. The TOUCH-B control maintains a tooling library, and LVD's CADMAN-B software can simulate setups with tools from the library to verify clearances before running.
03
Yes — this is the primary advantage of the Easy-Form Laser system. Because each bend is measured and corrected individually, parts bent from different sheets within the same batch will all achieve the target angle even if springback varies significantly from sheet to sheet. This is particularly valuable when processing material from multiple mill heats or coils.
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