DN Solutions PUMA 5100LYB

$220,000 - $320,000 Updated 2026-03-16

Key Specifications

Max Spindle

3,500 RPM

Tool Capacity

12-station BMT 65 live-tool turret

Spindle Power

22 kW (30 hp)

Max Turn Length

2020 mm

max swing over bed

780 mm (30.7 in)

max turning diameter

550 mm

Overview

The DN Solutions PUMA 5100LYB is a large-format multi-axis turning center that combines a Y-axis and a sub-spindle (B in the model designation) with a long-bed configuration for processing complex parts completely in a single setup. It targets manufacturers who need to turn large-diameter parts with off-center features — the kind of work that on a simpler machine would require a lathe, then a VMC, then a second lathe operation. The 5100LYB collapses that into one machine.

The main spindle runs an A2-8 nose driven by a 22 kW (30 hp) motor producing 398 Nm (293 ft-lb) of torque at speeds up to 3,500 RPM. The Y-axis adds ±52.5 mm (±2.1 in) of off-center travel, enabling true off-center milling, contoured pocket milling, and off-axis drilling that the standard X/Z configuration cannot reach. Combined with the 12-station live-tool turret at 3,500 RPM, the LYB can complete parts with radial slots, angled holes, eccentric bores, and contoured features without leaving the machine.

The sub-spindle (B axis) carries a 15 kW (20 hp) motor at up to 4,500 RPM with an A2-6 nose, allowing second-operation turning and milling on the back face of a part after the main spindle completes the front. Parts exit the machine fully machined on both ends, eliminating manual flip and rechucking operations that introduce alignment error. The through-bore on the sub-spindle is 65 mm (2.6 in), matching standard bar sizes.

The long-bed LY configuration extends Z-axis travel to 1,650 mm (65 in), making this machine suitable for large shaft work, long cylinder components, and extended bar-feed production runs where a standard-length machine's Z-travel would be the limitation.

The control is FANUC 0i-TF Plus with DN Solutions' iHMI interface. Siemens 828D is available. Pricing runs $220,000-$320,000 new depending on options and turret specification.

Full Specifications

Parameter	Value
Max Swing Over Bed	780 mm (30.7 in)
Max Turning Diameter	550 mm
Max Turning Length	2020 mm
Max Spindle Speed	3,500 RPM
Spindle Motor Power	22 kW (30 hp)
Spindle Torque	398 Nm (293 ft-lb)
Spindle Nose	A2-8
Spindle Bore	82 mm (3.2 in)
Chuck Size	21 inch
Bar Capacity	78 mm (3.1 in)
Sub Spindle Speed Max	4,500 RPM
Sub Spindle Power	15 kW (20 hp)
Sub Spindle Nose	A2-6
Sub Spindle Bore	65 mm (2.6 in)
X Axis Travel	260 mm (10.2 in)
Y Axis Travel	±52.5 mm (±2.1 in)
Z Axis Travel	1,650 mm (65 in)
Rapid Traverse X	24 m/min (945 in/min)
Rapid Traverse Y	12 m/min (472 in/min)
Rapid Traverse Z	20 m/min (787 in/min)
Tool Capacity	12-station BMT 65 live-tool turret
Driven Tool Speed	3,500 RPM
Driven Tool Power	5.5 kW (7.5 hp)
Machine Weight	9,800 kg (21,605 lb)
CNC Control	FANUC 0i-TF Plus with 15" iHMI touchscreen (Siemens 828D optional)
Metric	IMPERIAL
Capacity	Chuck sizeMax. Turning DiameterMax. Turning Length
Travels	X-Axis Rapid TraverseZ-Axis Rapid TraverseX-Axis Travel DistanceY-Axis Travel DistanceZ-Axis Travel Distance
Main Spindle	Max. Spindle SpeedMax. Spindle PowerMax. Spindle Torque
Turret	No. of tool stationRotary Tool r/min
No Of Tool Station	Rotary Tool r/min
Dimensions	LengthHeightWidthWeight
Favorites	PUMA 5100XLYB
12 Ea	4000 r/min
12 Inch	4000 RPM

Specifications sourced from dn-solutions.com — verified 2026-03-28

Strengths & Limitations

Strengths

Y-axis with ±52.5 mm travel enables true off-center milling, contoured pockets, and eccentric drilling not possible on X/Z-only lathes
Sub-spindle allows complete part machining in a single setup, eliminating manual flip, rechucking, and the alignment errors they introduce
1,650 mm (65 in) Z-axis travel accommodates large shaft work and long bar-feed production runs that shorter machines cannot handle
Main spindle and sub-spindle with live tooling means complex parts exit the machine fully finished on both faces
Strong torque and box-way construction maintain rigidity and accuracy even during aggressive Y-axis milling operations
Reduces work-in-progress inventory and machine queue time by eliminating secondary operations on turned parts with complex features

Limitations

Complexity of Y-axis + sub-spindle + live tooling demands higher-skill programmers and operators to fully utilize the machine's capabilities
$220,000-$320,000 price point is a significant investment relative to simpler turning center alternatives
9,800 kg (21,605 lb) weight and long bed require substantial floor space and preparation
Y-axis travel of ±52.5 mm (±2.1 in) covers most milling applications but may be limiting for large off-center features on big-diameter parts
Sub-spindle maintenance and spindle sync programming add complexity relative to single-spindle machines
Long lead times for complex multi-axis turning configurations — typically 20-30 weeks from order

Best For

Complex part manufacturers turning components with off-center bores, radial slots, angled holes, and contoured features that would require multiple machines Shops wanting complete part machining in a single setup to eliminate alignment errors from multiple chuckings Hydraulic valve body, aerospace structural component, and precision medical device manufacturers needing Y-axis turning capability on large-diameter parts Production facilities running long shafts, spindles, and cylinder assemblies that need both turning length and multi-axis milling capability High-mix job shops where setup time reduction and first-part quality are critical to profitability

Frequently Asked Questions

01 What does the LYB designation mean on the PUMA 5100LYB?

In DN Solutions' naming convention: L indicates a long-bed configuration with extended Z-axis travel, Y indicates a Y-axis (off-center milling capability), and B indicates a built-in sub-spindle for second-operation machining. Together, the LYB configuration delivers the most complete turning and milling capability in a single horizontal turning center.

02 How does the Y-axis on the PUMA 5100LYB work?

The Y-axis adds ±52.5 mm (±2.1 in) of travel perpendicular to the standard X and Z axes. This allows the live-tool turret to position driven tools off the part centerline for milling features that are not radially symmetric — slots on a flat, off-center holes, angled features, and contoured pockets. Without a Y-axis, these operations would require a separate VMC operation after the lathe cycle.

03 Can the sub-spindle on the PUMA 5100LYB replace a tailstock?

The sub-spindle can provide center support similar to a tailstock for some operations, but its primary purpose is second-operation machining rather than steady support for shaft turning. For long, slender shaft work, a conventional programmable tailstock is still the appropriate support method. The sub-spindle picks up the part after the main spindle completes the first operation and machines the second face.

04 What is the PUMA 5100LYB price?

New PUMA 5100LYB machines price in the $220,000-$320,000 range depending on turret specification, tooling packages, chip conveyor, high-pressure coolant, and bar feeder interface. The Y-axis and sub-spindle are part of the base machine rather than optional add-ons. Siemens 828D control also carries a premium over standard Fanuc 0i-TF Plus.

05 How does the PUMA 5100LYB compare to the Mazak Quick Turn Nexus 350 II MSY?

Both are multi-axis turning centers with Y-axis and sub-spindle capability in the 10-inch chuck class. The Mazak offers Mazatrol conversational control, which many operators find more accessible for complex programming. The PUMA 5100LYB offers more turning length in the LY configuration. Pricing is similar in the $220,000-$350,000 range. For pure turning length with Y-axis and sub-spindle, the DN Solutions machine is the stronger option.